Monday, January 31, 2011

The Airbrush trilogy

     I have never owned an airbrush.  in my younger days, I tried one on a smaller scale model.  but, I found that for the set-up, the one or two minutes of painting, and the clean-up after wards.....it just wasn't worth the time and effort.  I settled back into my old ways, honing my skills with a brush.  time past, and I amassed quite an array of brushes, of many different sizes and hair textures.  if one didn't fit my needs, a quick trim of the hairs made it so.  there were times that I experimented with "rattle cans", but they were unpredictable and had no way to control the spray.

     Time passed.....and with it, went my age.  I grew tired of the smaller kits, and changed over to the larger kits, mainly for the added detail they offered.  it was much easier to alter and expand on different aspects, making the builds more realistic.  larger kit meant larger surface areas to paint......it became quite a chore with a paint brush.
     A lot of the kits I did offered the parts in different colored plastics.  this turned into a god-send......if an area was a certain color, and required me to paint it in that particular color, I usually didn't paint the area.  the build still looked nice....I'd do just detail painting.....but this gave it a "divisional" look. 

     One day, my whole modeling world was turned upside-down, with the acceptance of a wooden ship kit that a friend had in his attic.  he had started it, but soon gave up on it.....for whatever reasons.  missing parts led me to the manufacturer of the kit....luckily there was a dealer here in the states.  through him, I was not only able to acquire the missing parts, but also, two additional kit to add to my small stockpile.  one kit I got from a website that he had gotten advertisement privileges through.......the other one was from him personally....to build for him to show as a display. 

     On the first ship, the Nordkap 476, I found that the demand for spray painting was a must.  there was no way I was going to do all this painting with brushes.  I tried the "rattle cans".......much to my dismay, I found that this wasn't the way to go.  the cans had no controls to monitor the spray.........the paint went on very thick, and runs were a direct result from the cause!  there had to be a better way!  I also had a handicap to hinder me further.......I had never done a wooden kit before.  I felt like I was in kindergarten!  I felt defeated, but there had to be a solution.  the airbrush became the solution I was looking for.  I was talking to a friend of mine in Canada......the airbrush being the center of the conversation.  he told me he had an older one that he wasn't using, and that he would send it to me.  I recalled that I had a Cambell Hausfeld compressor, with a three gallon reserve tank in the cellar.  I used it to inflate car tires.  it had no regulator on it and no way to shut it off when it reached capacity.  I would purchase these parts and set it up for the airbrush.  this was a matter easier said than done......every time I turned around.....a tight budget kept the needed parts out of reach!

      I was working on two ships during this time......the Nordkap 476 and the Cux 87, the ship that my friend Tom asked me to do for him.  the Cux had to be perfect....paint and all!  I wasn't going to chance it by using the rattle cans.  on one of my visits to the local hobby store, I happened to look at a Testor's spray outfit...the Amazing Air Camo Kit.  it contained an airbrush with a long thin hose on it.  attached to the hose was the fitting for the can of compressed air that came with it.  it also had five caps that fit onto the 1/4 ounce bottles of paint.  there were five siphon tubes to go along with the caps and five 1/4 ounce bottles of military camo paint.  I bought it, thinking that there may be some parts I could scrounge from it.  later I found that there weren't any parts to be had from it, so it ended up stashed away on a lower shelf beneath my desk.  the hull for the Cux was ready to paint......I had already primed it and corrected almost all of the small mistakes I found, and I was starting to become impatient.  sooner or later, it would have to be painted, in order for me to continue....I couldn't skirt around it much longer.

      One evening, I was on the phone with my friend Dan {my friend in Canada}.  we were having such an interesting conversation, that I started to get into the beers.  by the end of the conversation, I had drank four beers and was cracking the fifth.   after we said goodbye and hung up, I sat there musing over my beer and looking at the Cux.  I pulled out the Testor's kit again and took it out of the box.  my mind was made up...I was going to paint the Cux using this kit....I have everything I need to do it......so why not!

      Trouble started right from the get-go........I couldn't get the fitting on the can of air.  every time i failed, some of the air/liquid vapor would escape into the air.  it was some of the nastiest stuff I have ever smelled, and it didn't take long before the wife was complaining of becoming ill.  I took it downstairs to the cellar to continue with the assembly.  it was of no use....the fitting would not screw on to the can!  looking around, I found an assembled fitting that I had brought home from work.  coming out of it was a short, small gauge plastic tubing.....looked like the airbrush hose would fit over it.  I tried threading it into the Campbell Hausfeld and it went on with no problem at all!  snipping the fitting off of the hose, I slipped it over the short tube.....a very tight fit.....thank goodness the hose was made of rubber.....I was able to push it on almost a quarter of an inch!  I started the compressor and let it run until i had good air pressure coming out of the airbrush. 




       I then shut the compressor off and set up the paint.  I have gathered a few 1/4 ounce bottles in my time, mostly the smaller bottles of thinner that I bought for this reason.  I would bring them home and dump them into the larger bottles of thinner.  this way, if I ever had to mix any paint, I would have a spare bottle.....I'm glad I have them now!  sticking a siphon tube in the cap, I screwed it on and snapped it into the fork in front of the sprayer nozzle.  before I knew it, I had sprayed the hull....it was that quick!  there were no runs...I did a slight adjustment, the nozzle turn to adjust the spray.  it did appear slightly bumpy, but that disappeared as it dried....so cool!  it dried to a smooth, shiny finish......the fact that it is Orange, makes it more so!

      After some negative feedback about my spraying without a net......I decided to scrap the Campbell and bring down my other air compressor that I had up in the front hallway.  it is a Craftsman  compressor with a twenty five gallon capacity.  I originally thought that it would be a bit much for what I intended to use it for.  it will be like shooting mice with a shotgun, I thought to myself, as I brought it through the house and over to the cellar door.  once I got it down there, I retro-fitted the airbrush so I could hook it up to the compressor.  I still needed to paint the bottom portion of the hull, so I just set it up.  I had done a bit more with the ship, mostly the deck stuff, but I wanted to get the hull finished before I have to go back to work......I'm on vacation this week.......and loving every minute of it.



          I love the fact that this one has the regulator, at least I know where I'm at with the air pressure.  the system is quite simple.  the only parts that require cleaning is the bottle, the cap and the siphon tube.  the nozzle and the fork at the front of the airbrush might get a little spray on it, but a cloth dampened with thinner cleans it right up.  not too shabby for a cheap compact airbrush.  it only cot me $23.99.




       Here, you can see the fitting and the way I spliced it together.  my next project is to get the airbrush that Dan gave me operating, so I can see how that one works.  I promise Dan, I will get it running....you did not send it to me for nothing.  this was a "moment of invention" thing.....I had to get something going!  if it wasn't for you, I never would have made the transition as smoothly as I did.  you told me that it was easy.......and boy....you were so right!     thank you again, "Mr. Bear"!